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Alignment & Vibration
ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with user-friendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with:
• Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
• Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
• vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
• Soft Foot Wizard to diagnose soft foot problems
• Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
• Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
• Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
• vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
• Soft Foot Wizard to diagnose soft foot problems
• Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
EDDYTHERM 2x handles work pieces and bearings up to 80 kg (176 lbs). These can be heated up to 240°C (465°F) by induction. Available options: 200 – 575V at 50/60Hz.
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
PRUFTECHNIK not only supplies premium alignment systems for aligning machines and shafts, but also the right induction heating tools for mounting bearings on shafts. The benefits of induction heating include safety, efficiency, and overall energy savings.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
RotAlign Touch is the flagship laser alignment tool from Prüftechnik, a complete system that delivers maximum value and ROI for your alignment work.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular Platform allows your software & sensor package to evolve with you
• Automatically filter out bad data, from backlash to vibrations
• Readjust mid-measurement when out of range
• Advanced alignment tasks: In-Situ Cardan shaft, simultaneous coupling alignment, thermal growth, and more
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular Platform allows your software & sensor package to evolve with you
• Automatically filter out bad data, from backlash to vibrations
• Readjust mid-measurement when out of range
• Advanced alignment tasks: In-Situ Cardan shaft, simultaneous coupling alignment, thermal growth, and more
OptAlign touch is an advanced laser alignment tool designed to perform quick, high-precision alignments with a variety of measurement modes, and send the data to the cloud for simplified analysis and reporting.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
VIBGUARD compact offers six measuring channels for continuous monitoring. It is perfectly suited for fast and highly dynamic equipment. In particular, the VIBGUARD compact meets the requirements of critical assets that are characterized by high availability, high aggregate values, complex drives and changing operating conditions.
Whether pre-installed in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges.
All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables. They provide in depth diagnostic data such as time signals or envelope signals, and up to 6 characteristic values such as vibration characteristic or bearing condition.
The ‘Intelligent Event Recorder’ stores relevant results, fully automatically and continuously, providing the basis for comprehensive machine diagnostics. Its MQTT protocol enables the seamless integration to any IIoT manufacturing environment with highly secure data transfer
Whether pre-installed in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges.
All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables. They provide in depth diagnostic data such as time signals or envelope signals, and up to 6 characteristic values such as vibration characteristic or bearing condition.
The ‘Intelligent Event Recorder’ stores relevant results, fully automatically and continuously, providing the basis for comprehensive machine diagnostics. Its MQTT protocol enables the seamless integration to any IIoT manufacturing environment with highly secure data transfer
VIBGUARD IIoT offers a choice of 12, 16 or 20 measuring channels which are sampled in parallel and synchronously. This allows even the most complex equipment to be continuously monitored and protected against unplanned shutdowns.
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
The new VibScanner 2 Ex is a next-generation, explosion protection system for quickly detecting machine vibration in hazardous work environments. Measuring simultaneously on three axes, the VibScanner 2 Ex sets the benchmark for fast and accurate measurements of machine, gear, and bearing issues.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.
The VibXpert 3 Balancer is an advanced smart condition monitoring field balancing tool that enables users to quickly and effectively correct unbalance faults.
With the VibXpert 3 Balancer, users can:
• Increase the reliability of their machinery by reducing excessive machine vibration levels
• Improve safety by reducing potential equipment hazards
• Improve uptime by promptly identifying and correcting unbalance
• Help meet industry standards and regulatory compliance requirements
• Improve energy efficiency of rotating machinery, providing cost savings
• Maximize the efficiency, quality, and accuracy of field balancing jobs
The result is extended peak operating asset performance, more effective resource use, and increased business value from operations.
Unbalance, resulting from uneven mass distribution around a rotational axis is the leading cause of unplanned downtime and costly damage.
Today, machines operate at variable speeds, sometimes near their engineered capacity, increasing the risk of resonant vibration. Balanced machines mitigate this risk. The VibXpert 3 Balancer offers a highly efficient and user-centric experience, faster balancing results with better insights, and enhanced fault detection on rotating assets.
Machine templates
It boasts an interactive user interface with preconfigured and customizable machine templates, reducing the complexity of the balancing process.
Modern data processing
Its modern data processing capability, optimized software-based calculations from raw sensor data offers faster measurements, complete insights during balancing (including overall vibration levels, FFT spectra, phase, and time waveform).
6-channel measurements
VibXpert 3 Balancer enhances fault detection through synchronous 6-channel measurement, enabling users to minimize overall vibration levels simultaneously across all machine measurement points
Enhanced balancing reports
Balancing reports encompassing all necessary information for users, including overall vibration levels, spectral graphs, polar plots, and machinery details, among others.
With the VibXpert 3 Balancer, users can:
• Increase the reliability of their machinery by reducing excessive machine vibration levels
• Improve safety by reducing potential equipment hazards
• Improve uptime by promptly identifying and correcting unbalance
• Help meet industry standards and regulatory compliance requirements
• Improve energy efficiency of rotating machinery, providing cost savings
• Maximize the efficiency, quality, and accuracy of field balancing jobs
The result is extended peak operating asset performance, more effective resource use, and increased business value from operations.
Unbalance, resulting from uneven mass distribution around a rotational axis is the leading cause of unplanned downtime and costly damage.
Today, machines operate at variable speeds, sometimes near their engineered capacity, increasing the risk of resonant vibration. Balanced machines mitigate this risk. The VibXpert 3 Balancer offers a highly efficient and user-centric experience, faster balancing results with better insights, and enhanced fault detection on rotating assets.
Machine templates
It boasts an interactive user interface with preconfigured and customizable machine templates, reducing the complexity of the balancing process.
Modern data processing
Its modern data processing capability, optimized software-based calculations from raw sensor data offers faster measurements, complete insights during balancing (including overall vibration levels, FFT spectra, phase, and time waveform).
6-channel measurements
VibXpert 3 Balancer enhances fault detection through synchronous 6-channel measurement, enabling users to minimize overall vibration levels simultaneously across all machine measurement points
Enhanced balancing reports
Balancing reports encompassing all necessary information for users, including overall vibration levels, spectral graphs, polar plots, and machinery details, among others.
Imbalances on rotating drive shafts can be detected and eliminated with the VIBXPERT II balancer.
The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved.
VIBXPERT II Balancer can be upgraded to a high-performance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved.
VIBXPERT II Balancer can be upgraded to a high-performance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
A unique handheld measuring device with which even untrained personnel can easily and effectively measure machine vibration on rotating machinery. Thanks to its forward-looking measuring principle and data acquisition across three axes with the triaxial sensor, all relevant condition information is recorded with the touch of a single button. And at a measurement speed that opens up fully new dimensions. Not only is the VIBSCANNER 2 a breakthrough in terms of measurement speed and precision, but also through its robustness and its intuitive operating concept.
Depending on the filter settings, it measures overall values, spectra, and time signals synchronously in 3 axes. In combination with a triaxial sensor, VIBSCANNER 2 collects even more machine condition data per measurement location.
• Added value thanks to additional vibration data without affecting the measurement time
• Quick data acquisition thanks to synchronous measurement in 3 axes
• Clear channel assignment without any additional cable adapter
A triaxial sensor measures vibration in 3 perpendicular directions at once, while a single-axis sensoronly measures in one direction at a time. Certain conditions such as cocked bearing or a bent shaft can be identified in a single measurement with a triaxial sensor.
The bottom line: In combination with a triaxial sensor, VIBSCANNER 2 delivers even more comprehensive information per measurement location at the push of a button. This creates an overall image of the machine‘s health without affecting the measuring time.
Depending on the filter settings, it measures overall values, spectra, and time signals synchronously in 3 axes. In combination with a triaxial sensor, VIBSCANNER 2 collects even more machine condition data per measurement location.
• Added value thanks to additional vibration data without affecting the measurement time
• Quick data acquisition thanks to synchronous measurement in 3 axes
• Clear channel assignment without any additional cable adapter
A triaxial sensor measures vibration in 3 perpendicular directions at once, while a single-axis sensoronly measures in one direction at a time. Certain conditions such as cocked bearing or a bent shaft can be identified in a single measurement with a triaxial sensor.
The bottom line: In combination with a triaxial sensor, VIBSCANNER 2 delivers even more comprehensive information per measurement location at the push of a button. This creates an overall image of the machine‘s health without affecting the measuring time.
The VIBXPERT II from PRUFTECHNIK is the mobile power package for fast and reliable recording and analysis of machine condition data. After a very short measuring time, the current machine status data is shown on the color display. The maintenance expert can analyze the data on site. From the recorded machine condition data, all values can be read from the various characteristic value modes that are important for an exact machine condition analysis.
The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.
In addition to reliable, fast, and highly effective data analysis, the VIBXPERT II can also be used for operational balancing. This makes the VIBXPERT II the most powerful and effective device in mobile condition monitoring. VIBXPERT II is compatible with PRUFTECHNIK’s own OMNITREND Center analysis software, enabling highly efficient and precise analysis results. Center analysis software, enabling highly efficient and precise analysis results.
The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.
In addition to reliable, fast, and highly effective data analysis, the VIBXPERT II can also be used for operational balancing. This makes the VIBXPERT II the most powerful and effective device in mobile condition monitoring. VIBXPERT II is compatible with PRUFTECHNIK’s own OMNITREND Center analysis software, enabling highly efficient and precise analysis results. Center analysis software, enabling highly efficient and precise analysis results.