Alignment & Vibration
EDDYTHERM Portable
PRUFTECHNIK not only supplies premium alignment systems for aligning machines and shafts, but also the right induction heating tools for mounting bearings on shafts. The benefits of induction heating include safety, efficiency, and overall energy savings.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
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Imbalances on rotating drive shafts can be detected and eliminated with the VIBXPERT II balancer.
The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved.
VIBXPERT II Balancer can be upgraded to a high-performance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved.
VIBXPERT II Balancer can be upgraded to a high-performance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
RotAlign Touch is the flagship laser alignment tool from Prüftechnik, a complete system that delivers maximum value and ROI for your alignment work.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular Platform allows your software & sensor package to evolve with you
• Automatically filter out bad data, from backlash to vibrations
• Readjust mid-measurement when out of range
• Advanced alignment tasks: In-Situ Cardan shaft, simultaneous coupling alignment, thermal growth, and more
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular Platform allows your software & sensor package to evolve with you
• Automatically filter out bad data, from backlash to vibrations
• Readjust mid-measurement when out of range
• Advanced alignment tasks: In-Situ Cardan shaft, simultaneous coupling alignment, thermal growth, and more
• On-board identification and location of the most common mechanical faults (bearings, misalignment, unbalance, looseness) focus maintenance efforts on root cause, reducing unplanned downtime
• Overall vibration level allows you to quickly assess overall machine health directly from the diagnosis screen
• Fault severity scale with four severity levels helps you prioritize maintenance work
• Repair recommendations advise technicians on corrective action
• Detailed diagnostic reports and spectral diagrams help confirm data quality, and narrow down the root cause of failures
• On-board context sensitive help provides real-time tips and guidance to new users
• Overall vibration level allows you to quickly assess overall machine health directly from the diagnosis screen
• Fault severity scale with four severity levels helps you prioritize maintenance work
• Repair recommendations advise technicians on corrective action
• Detailed diagnostic reports and spectral diagrams help confirm data quality, and narrow down the root cause of failures
• On-board context sensitive help provides real-time tips and guidance to new users
The VibXpert 3 Balancer is an advanced smart condition monitoring field balancing tool that enables users to quickly and effectively correct unbalance faults.
With the VibXpert 3 Balancer, users can:
• Increase the reliability of their machinery by reducing excessive machine vibration levels
• Improve safety by reducing potential equipment hazards
• Improve uptime by promptly identifying and correcting unbalance
• Help meet industry standards and regulatory compliance requirements
• Improve energy efficiency of rotating machinery, providing cost savings
• Maximize the efficiency, quality, and accuracy of field balancing jobs
The result is extended peak operating asset performance, more effective resource use, and increased business value from operations.
Unbalance, resulting from uneven mass distribution around a rotational axis is the leading cause of unplanned downtime and costly damage.
Today, machines operate at variable speeds, sometimes near their engineered capacity, increasing the risk of resonant vibration. Balanced machines mitigate this risk. The VibXpert 3 Balancer offers a highly efficient and user-centric experience, faster balancing results with better insights, and enhanced fault detection on rotating assets.
Machine templates
It boasts an interactive user interface with preconfigured and customizable machine templates, reducing the complexity of the balancing process.
Modern data processing
Its modern data processing capability, optimized software-based calculations from raw sensor data offers faster measurements, complete insights during balancing (including overall vibration levels, FFT spectra, phase, and time waveform).
6-channel measurements
VibXpert 3 Balancer enhances fault detection through synchronous 6-channel measurement, enabling users to minimize overall vibration levels simultaneously across all machine measurement points
Enhanced balancing reports
Balancing reports encompassing all necessary information for users, including overall vibration levels, spectral graphs, polar plots, and machinery details, among others.
With the VibXpert 3 Balancer, users can:
• Increase the reliability of their machinery by reducing excessive machine vibration levels
• Improve safety by reducing potential equipment hazards
• Improve uptime by promptly identifying and correcting unbalance
• Help meet industry standards and regulatory compliance requirements
• Improve energy efficiency of rotating machinery, providing cost savings
• Maximize the efficiency, quality, and accuracy of field balancing jobs
The result is extended peak operating asset performance, more effective resource use, and increased business value from operations.
Unbalance, resulting from uneven mass distribution around a rotational axis is the leading cause of unplanned downtime and costly damage.
Today, machines operate at variable speeds, sometimes near their engineered capacity, increasing the risk of resonant vibration. Balanced machines mitigate this risk. The VibXpert 3 Balancer offers a highly efficient and user-centric experience, faster balancing results with better insights, and enhanced fault detection on rotating assets.
Machine templates
It boasts an interactive user interface with preconfigured and customizable machine templates, reducing the complexity of the balancing process.
Modern data processing
Its modern data processing capability, optimized software-based calculations from raw sensor data offers faster measurements, complete insights during balancing (including overall vibration levels, FFT spectra, phase, and time waveform).
6-channel measurements
VibXpert 3 Balancer enhances fault detection through synchronous 6-channel measurement, enabling users to minimize overall vibration levels simultaneously across all machine measurement points
Enhanced balancing reports
Balancing reports encompassing all necessary information for users, including overall vibration levels, spectral graphs, polar plots, and machinery details, among others.