Alignment & Vibration
EDDYTHERM Portable
PRUFTECHNIK not only supplies premium alignment systems for aligning machines and shafts, but also the right induction heating tools for mounting bearings on shafts. The benefits of induction heating include safety, efficiency, and overall energy savings.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
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VIBGUARD IIoT offers a choice of 12, 16 or 20 measuring channels which are sampled in parallel and synchronously. This allows even the most complex equipment to be continuously monitored and protected against unplanned shutdowns.
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
OptAlign touch is an advanced laser alignment tool designed to perform quick, high-precision alignments with a variety of measurement modes, and send the data to the cloud for simplified analysis and reporting.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
The VIBXPERT II from PRUFTECHNIK is the mobile power package for fast and reliable recording and analysis of machine condition data. After a very short measuring time, the current machine status data is shown on the color display. The maintenance expert can analyze the data on site. From the recorded machine condition data, all values can be read from the various characteristic value modes that are important for an exact machine condition analysis.
The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.
In addition to reliable, fast, and highly effective data analysis, the VIBXPERT II can also be used for operational balancing. This makes the VIBXPERT II the most powerful and effective device in mobile condition monitoring. VIBXPERT II is compatible with PRUFTECHNIK’s own OMNITREND Center analysis software, enabling highly efficient and precise analysis results. Center analysis software, enabling highly efficient and precise analysis results.
The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.
In addition to reliable, fast, and highly effective data analysis, the VIBXPERT II can also be used for operational balancing. This makes the VIBXPERT II the most powerful and effective device in mobile condition monitoring. VIBXPERT II is compatible with PRUFTECHNIK’s own OMNITREND Center analysis software, enabling highly efficient and precise analysis results. Center analysis software, enabling highly efficient and precise analysis results.
• Reliable, repeatable, accurate device for checking bearings and overall vibration
• Features innovative sensor design that minimizes measurement variations caused by device angle or contact pressure
• Provides consistent data quality at both low and high frequency ranges
• Offers four-level severity scale to assess urgency of problems and bearing condition
• Features innovative sensor design that minimizes measurement variations caused by device angle or contact pressure
• Provides consistent data quality at both low and high frequency ranges
• Offers four-level severity scale to assess urgency of problems and bearing condition