Alignment & Vibration
EDDYTHERM 2x
EDDYTHERM 2x handles work pieces and bearings up to 80 kg (176 lbs). These can be heated up to 240°C (465°F) by induction. Available options: 200 – 575V at 50/60Hz.
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
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Precision laser alignment made easy
The rugged Fluke 831 has an intuitive guided user interface that enables quick and complete shaft alignment without advanced training or complicated programs. And while it’s easy to use, laser alignment with the Fluke 831 is powerful enough for the skilled technician. You can cover more of your machines with all the functionality needed on the plant floor, from thermal growth to user defined tolerances and more.
Reduce costs by avoiding downtime
Misalignment causes at least half of all damage to rotating machinery, studies show. Instead of fixing the problem, teams often just treat the symptoms of misalignment and replace bearings, couplings, and seals because they think alignment takes too long.
Contrary to expectations, laser alignment can be fast and easy. So, every machine that is repaired and overhauled should be aligned – not just a few. Teams that embrace laser alignment can save thousands of dollars per year by avoiding downtime and energy waste and reducing the number of bearings and seals they have to replace.
Key features
• Fast, easy, and precise alignment that adapts to your needs.
• Rugged build and the highest-in-class IP rating.
• Single-laser technology for the fastest, most accurate laser alignment.
• Cloud connection enables real-time collaboration.
• Use up to 8 measurement points to achieve precision alignment on vertical machines.
The rugged Fluke 831 has an intuitive guided user interface that enables quick and complete shaft alignment without advanced training or complicated programs. And while it’s easy to use, laser alignment with the Fluke 831 is powerful enough for the skilled technician. You can cover more of your machines with all the functionality needed on the plant floor, from thermal growth to user defined tolerances and more.
Reduce costs by avoiding downtime
Misalignment causes at least half of all damage to rotating machinery, studies show. Instead of fixing the problem, teams often just treat the symptoms of misalignment and replace bearings, couplings, and seals because they think alignment takes too long.
Contrary to expectations, laser alignment can be fast and easy. So, every machine that is repaired and overhauled should be aligned – not just a few. Teams that embrace laser alignment can save thousands of dollars per year by avoiding downtime and energy waste and reducing the number of bearings and seals they have to replace.
Key features
• Fast, easy, and precise alignment that adapts to your needs.
• Rugged build and the highest-in-class IP rating.
• Single-laser technology for the fastest, most accurate laser alignment.
• Cloud connection enables real-time collaboration.
• Use up to 8 measurement points to achieve precision alignment on vertical machines.
PRUFTECHNIK not only supplies premium alignment systems for aligning machines and shafts, but also the right induction heating tools for mounting bearings on shafts. The benefits of induction heating include safety, efficiency, and overall energy savings.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
OptAlign touch is an advanced laser alignment tool designed to perform quick, high-precision alignments with a variety of measurement modes, and send the data to the cloud for simplified analysis and reporting.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
VIBGUARD compact offers six measuring channels for continuous monitoring. It is perfectly suited for fast and highly dynamic equipment. In particular, the VIBGUARD compact meets the requirements of critical assets that are characterized by high availability, high aggregate values, complex drives and changing operating conditions.
Whether pre-installed in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges.
All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables. They provide in depth diagnostic data such as time signals or envelope signals, and up to 6 characteristic values such as vibration characteristic or bearing condition.
The ‘Intelligent Event Recorder’ stores relevant results, fully automatically and continuously, providing the basis for comprehensive machine diagnostics. Its MQTT protocol enables the seamless integration to any IIoT manufacturing environment with highly secure data transfer
Whether pre-installed in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges.
All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables. They provide in depth diagnostic data such as time signals or envelope signals, and up to 6 characteristic values such as vibration characteristic or bearing condition.
The ‘Intelligent Event Recorder’ stores relevant results, fully automatically and continuously, providing the basis for comprehensive machine diagnostics. Its MQTT protocol enables the seamless integration to any IIoT manufacturing environment with highly secure data transfer