Alignment & Vibration
VIBSCANNER 2 EX
The new VibScanner 2 Ex is a next-generation, explosion protection system for quickly detecting machine vibration in hazardous work environments. Measuring simultaneously on three axes, the VibScanner 2 Ex sets the benchmark for fast and accurate measurements of machine, gear, and bearing issues.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.
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ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with user-friendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with:
• Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
• Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
• vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
• Soft Foot Wizard to diagnose soft foot problems
• Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
• Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
• Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
• vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
• Soft Foot Wizard to diagnose soft foot problems
• Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
VIBGUARD IIoT offers a choice of 12, 16 or 20 measuring channels which are sampled in parallel and synchronously. This allows even the most complex equipment to be continuously monitored and protected against unplanned shutdowns.
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
VIBGUARD IIoT measures time signals, overall values, FFT spectra, shock pulse, orbits and much more on either 12, 16 or 20 parallel channels for almost all kind of signal inputs. Vibration, Tacho Pulse, temperature and any other relevant diagnostic inputs like torque are processed and can be correlated to the actual manufacturing process.
Measurements are integrated seamlessly to process control systems via a MQTT interface. Intelligent data management tools allow for efficient data reduction.
Advanced alarm handling tools like variable frequency band alarms and frequency band trending are available for monitoring specific machine failures like unbalance, misalignment, gear mesh and bearing failures.
VIBGUARD IIoT can easily be connected to the buffered outputs of real time protection systems in order to perform in-depth analysis and monitoring of turbomachinery
• Reliable, repeatable, accurate device for checking bearings and overall vibration
• Features innovative sensor design that minimizes measurement variations caused by device angle or contact pressure
• Provides consistent data quality at both low and high frequency ranges
• Offers four-level severity scale to assess urgency of problems and bearing condition
• Features innovative sensor design that minimizes measurement variations caused by device angle or contact pressure
• Provides consistent data quality at both low and high frequency ranges
• Offers four-level severity scale to assess urgency of problems and bearing condition
EDDYTHERM 2x handles work pieces and bearings up to 80 kg (176 lbs). These can be heated up to 240°C (465°F) by induction. Available options: 200 – 575V at 50/60Hz.
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings