Alignment & Vibration
Optalign Touch Laser Shaft Aligment Tool
OptAlign touch is an advanced laser alignment tool designed to perform quick, high-precision alignments with a variety of measurement modes, and send the data to the cloud for simplified analysis and reporting.
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
• Superior single-laser technology eliminates pre-alignment & simplifies short-distance measurements
• NEW: Modular platform allows your software & sensor package to evolve with you
• Readjust mid-measurement when out of range
• Core alignment tasks: Horizontal/vertical alignment, soft foot, twist/flatness, straightness, machine movement, uncoupled
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• On-board identification and location of the most common mechanical faults (bearings, misalignment, unbalance, looseness) focus maintenance efforts on root cause, reducing unplanned downtime
• Overall vibration level allows you to quickly assess overall machine health directly from the diagnosis screen
• Fault severity scale with four severity levels helps you prioritize maintenance work
• Repair recommendations advise technicians on corrective action
• Detailed diagnostic reports and spectral diagrams help confirm data quality, and narrow down the root cause of failures
• On-board context sensitive help provides real-time tips and guidance to new users
• Overall vibration level allows you to quickly assess overall machine health directly from the diagnosis screen
• Fault severity scale with four severity levels helps you prioritize maintenance work
• Repair recommendations advise technicians on corrective action
• Detailed diagnostic reports and spectral diagrams help confirm data quality, and narrow down the root cause of failures
• On-board context sensitive help provides real-time tips and guidance to new users
EDDYTHERM 2x handles work pieces and bearings up to 80 kg (176 lbs). These can be heated up to 240°C (465°F) by induction. Available options: 200 – 575V at 50/60Hz.
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.
When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.
The benefits of induction heating include safety, efficiency, and overall energy savings
PRUFTECHNIK not only supplies premium alignment systems for aligning machines and shafts, but also the right induction heating tools for mounting bearings on shafts. The benefits of induction heating include safety, efficiency, and overall energy savings.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
EDDYTHERM Portable can be used for all bearings and work pieces with an inner diameter of min. 20 mm (0.78 inches) and a weight of up to 10 kg (22 lbs). The maximum induction heat is 180°C (356°F), protecting your bearings against overheating and damage. The workpiece is placed onto the cone shaped heating surface. The integrated time and temperature regulation capability ensures that the workpiece is heated evenly with no risk of overheating.
How does induction heating work? In just a few minutes, the bearings are preheated by induction so that that they expand and glide effortlessly onto the shaft. When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without loss. No further work steps are necessary. EDDYTHERM Portable is a safe induction heating tool that only heats the work piece, not the tool itself.
The new VibScanner 2 Ex is a next-generation, explosion protection system for quickly detecting machine vibration in hazardous work environments. Measuring simultaneously on three axes, the VibScanner 2 Ex sets the benchmark for fast and accurate measurements of machine, gear, and bearing issues.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.
This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard data-collector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data.
This device is ideal for route-based maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
The VibScanner 2 Ex will diminish worries about finding the right measurement points at the machine. Because it features a Prüftechnik triaxial sensor, just one measurement point is required instead of three separate ones. This saves considerable time without sacrificing data quality. The “Triax-Effect” enables users to obtain measurements up to four times faster than the industry standard while achieving new levels of data quality.
ones. VibScanner 2 Ex thus saves considerable time without sacrificing data quality. The “Triax-Effect” enables obtaining measurements up to four times faster than the industry standard while achieving new levels of data quality.