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Alignment & Vibration

VIBGUARD compact

VIBGUARD compact offers six measuring channels for continuous monitoring. It is perfectly suited for fast and highly dynamic equipment. In particular, the VIBGUARD compact meets the requirements of critical assets that are characterized by high availability, high aggregate values, complex drives and changing operating conditions.
Whether pre-installed in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges.
All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables. They provide in depth diagnostic data such as time signals or envelope signals, and up to 6 characteristic values such as vibration characteristic or bearing condition.
The ‘Intelligent Event Recorder’ stores relevant results, fully automatically and continuously, providing the basis for comprehensive machine diagnostics. Its MQTT protocol enables the seamless integration to any IIoT manufacturing environment with highly secure data transfer
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EDDYTHERM 2x
EDDYTHERM 2x
EDDYTHERM 2x handles work pieces and bearings up to 80 kg (176 lbs). These can be heated up to 240°C (465°F) by induction. Available options: 200 – 575V at 50/60Hz.
How does induction heating work? In just a few minutes, the bearings are safely preheated by induction so that they expand and glide effortlessly onto the shaft.

When the bearing cools down, it assumes its original size and thus guarantees the desired tight fit on the shaft. Due to the induction heat, all tolerances and material properties are maintained without any loss. No further work steps are necessary. EDDYTHERM is a safe bearing induction heating tool that only heats the work piece, not the tool itself.

The benefits of induction heating include safety, efficiency, and overall energy savings
VIBXPERT II Balancer
VIBXPERT II Balancer
Imbalances on rotating drive shafts can be detected and eliminated with the VIBXPERT II balancer.
The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved.
VIBXPERT II Balancer can be upgraded to a high-performance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
ROTALIGN Touch EX
ROTALIGN Touch EX
ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with user-friendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with:

• Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
• Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
• vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
• Soft Foot Wizard to diagnose soft foot problems
• Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
VIBXPERT 3 Balancer
VIBXPERT 3 Balancer
The VibXpert 3 Balancer is an advanced smart condition monitoring field balancing tool that enables users to quickly and effectively correct unbalance faults.
With the VibXpert 3 Balancer, users can:
• Increase the reliability of their machinery by reducing excessive machine vibration levels
• Improve safety by reducing potential equipment hazards
• Improve uptime by promptly identifying and correcting unbalance
• Help meet industry standards and regulatory compliance requirements
• Improve energy efficiency of rotating machinery, providing cost savings
• Maximize the efficiency, quality, and accuracy of field balancing jobs
The result is extended peak operating asset performance, more effective resource use, and increased business value from operations.

Unbalance, resulting from uneven mass distribution around a rotational axis is the leading cause of unplanned downtime and costly damage.
Today, machines operate at variable speeds, sometimes near their engineered capacity, increasing the risk of resonant vibration. Balanced machines mitigate this risk. The VibXpert 3 Balancer offers a highly efficient and user-centric experience, faster balancing results with better insights, and enhanced fault detection on rotating assets.

Machine templates
It boasts an interactive user interface with preconfigured and customizable machine templates, reducing the complexity of the balancing process.

Modern data processing
Its modern data processing capability, optimized software-based calculations from raw sensor data offers faster measurements, complete insights during balancing (including overall vibration levels, FFT spectra, phase, and time waveform).

6-channel measurements
VibXpert 3 Balancer enhances fault detection through synchronous 6-channel measurement, enabling users to minimize overall vibration levels simultaneously across all machine measurement points

Enhanced balancing reports
Balancing reports encompassing all necessary information for users, including overall vibration levels, spectral graphs, polar plots, and machinery details, among others.
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